View all text of Subjgrp 95 [§ 250.490 - § 250.490]
§ 250.490 - Hydrogen sulfide.
(a) What precautions must I take when operating in an H
(1) Take all necessary and feasible precautions and measures to protect personnel from the toxic effects of H
(2) Follow your approved contingency plan.
(b) Definitions. Terms used in this section have the following meanings:
Facility means a vessel, a structure, or an artificial island used for drilling, well-completion, well-workover, and/or production operations.
H
(1) Drilling, logging, coring, testing, or producing operations have confirmed the absence of H
(2) Drilling in the surrounding areas and correlation of geological and seismic data with equivalent stratigraphic units have confirmed an absence of H
H
H
Well-control fluid means drilling mud and completion or workover fluid as appropriate to the particular operation being conducted.
(c) Classifying an area for the presence of H
(1) Request and obtain an approved classification for the area from the Regional Supervisor before you begin operations. Classifications are “H
(2) Submit your request with your application for permit to drill;
(3) Support your request with available information such as geologic and geophysical data and correlations, well logs, formation tests, cores and analysis of formation fluids; and
(4) Submit a request for reclassification of a zone when additional data indicate a different classification is needed.
(d) What do I do if conditions change? If you encounter H
(e) What are the requirements for conducting simultaneous operations? When conducting any combination of drilling, well-completion, well-workover, and production operations simultaneously, you must follow the requirements in the section applicable to each individual operation.
(f) Requirements for submitting an H
(1) Safety procedures and rules that you will follow concerning equipment, drills, and smoking;
(2) Training you provide for employees, contractors, and visitors;
(3) Job position and title of the person responsible for the overall safety of personnel;
(4) Other key positions, how these positions fit into your organization, and what the functions, duties, and responsibilities of those job positions are;
(5) Actions that you will take when the concentration of H
(6) Briefing areas where personnel will assemble during an H
(7) Criteria you will use to decide when to evacuate the facility and procedures you will use to safely evacuate all personnel from the facility by vessel, capsule, or lifeboat. If you use helicopters during H
(8) Procedures you will use to safely position all vessels attendant to the facility. Indicate where you will locate the vessels with respect to wind direction. Include the distance from the facility and what procedures you will use to safely relocate the vessels in an emergency;
(9) How you will provide protective-breathing equipment for all personnel, including contractors and visitors;
(10) The agencies and facilities you will notify in case of a release of H
(11) The medical personnel and facilities you will use if needed, their addresses, and telephone numbers;
(12) H
(i) All vessels, flare outlets, wellheads, and other equipment handling production containing H
(ii) Approximate maximum concentration of H
(iii) Location of all H
(13) Operational conditions when you expect to flare gas containing H
(14) Your assessment of the risks to personnel during flaring and what precautionary measures you will take;
(15) Primary and alternate methods to ignite the flare and procedures for sustaining ignition and monitoring the status of the flare (i.e., ignited or extinguished);
(16) Procedures to shut off the gas to the flare in the event the flare is extinguished;
(17) Portable or fixed sulphur dioxide (SO
(18) Increased monitoring and warning procedures you will take when the SO
(19) Personnel protection measures or evacuation procedures you will initiate when the SO
(20) Engineering controls to protect personnel from SO
(21) Any special equipment, procedures, or precautions you will use if you conduct any combination of drilling, well-completion, well-workover, and production operations simultaneously.
(g) Training program: (1) When and how often do employees need to be trained? All operators and contract personnel must complete an H
(i) Before beginning work at the facility; and
(ii) Each year, within 1 year after completion of the previous class.
(2) What training documentation do I need? For each individual working on the platform, either:
(i) You must have documentation of this training at the facility where the individual is employed; or
(ii) The employee must carry a training completion card.
(3) What training do I need to give to visitors and employees previously trained on another facility?
(i) Trained employees or contractors transferred from another facility must attend a supplemental briefing on your H
(ii) Visitors who will remain on your facility more than 24 hours must receive the training required for employees by paragraph (g)(4) of this section; and
(iii) Visitors who will depart before spending 24 hours on the facility are exempt from the training required for employees, but they must, upon arrival, complete a briefing that includes:
(A) Information on the location and use of an assigned respirator; practice in donning and adjusting the assigned respirator; information on the safe briefing areas, alarm system, and hazards of H
(B) Instructions on their responsibilities in the event of an H
(4) What training must I provide to all other employees? You must train all individuals on your facility on the:
(i) Hazards of H
(ii) Proper use of safety equipment which the employee may be required to use;
(iii) Location of protective breathing equipment, H
(iv) Restrictions and corrective measures concerning beards, spectacles, and contact lenses in conformance with ANSI Z88.2, American National Standard for Respiratory Protection (as specified in § 250.198);
(v) Basic first-aid procedures applicable to victims of H
(vi) Location of:
(A) The first-aid kit on the facility;
(B) Resuscitators; and
(C) Litter or other device on the facility.
(vii) Meaning of all warning signals.
(5) Do I need to post safety information? You must prominently post safety information on the facility and on vessels serving the facility (i.e., basic first-aid, escape routes, instructions for use of life boats, etc.).
(h) Drills. (1) When and how often do I need to conduct drills on H
(i) Conduct a drill for each person at the facility during normal duty hours at least once every 7-day period. The drills must consist of a dry-run performance of personnel activities related to assigned jobs.
(ii) At a safety meeting or other meetings of all personnel, discuss drill performance, new H
(2) What documentation do I need? You must keep records of attendance for:
(i) Drilling, well-completion, and well-workover operations at the facility until operations are completed; and
(ii) Production operations at the facility or at the nearest field office for 1 year.
(i) Visual and audible warning systems: (1) How must I install wind direction equipment? You must install wind-direction equipment in a location visible at all times to individuals on or in the immediate vicinity of the facility.
(2) When do I need to display operational danger signs, display flags, or activate visual or audible alarms?
(i) You must display warning signs at all times on facilities with wells capable of producing H
(ii) In addition to the signs, you must activate audible alarms and display flags or activate flashing red lights when atmospheric concentration of H
(3) What are the requirements for signs? Each sign must be a high-visibility yellow color with black lettering as follows:
Letter height | Wording | 12 inches | Danger. | Poisonous Gas. | Hydrogen Sulfide. | 7 inches | Do not approach if red flag is flying. | (Use appropriate wording at right) | Do not approach if red lights are flashing. |
---|
(4) May I use existing signs? You may use existing signs containing the words “Danger-Hydrogen Sulfide-H
(5) What are the requirements for flashing lights or flags? You must activate a sufficient number of lights or hoist a sufficient number of flags to be visible to vessels and aircraft. Each light must be of sufficient intensity to be seen by approaching vessels or aircraft any time it is activated (day or night). Each flag must be red, rectangular, a minimum width of 3 feet, and a minimum height of 2 feet.
(6) What is an audible warning system? An audible warning system is a public address system or siren, horn, or other similar warning device with a unique sound used only for H
(7) Are there any other requirements for visual or audible warning devices? Yes, you must:
(i) Illuminate all signs and flags at night and under conditions of poor visibility; and
(ii) Use warning devices that are suitable for the electrical classification of the area.
(8) What actions must I take when the alarms are activated? When the warning devices are activated, the designated responsible persons must inform personnel of the level of danger and issue instructions on the initiation of appropriate protective measures.
(j) H
(i) Be capable of sensing a minimum of 10 ppm of H
(ii) Activate audible and visual alarms when the concentration of H
(2) Where must I have sensors for drilling, well-completion, and well-workover operations? You must locate sensors at the:
(i) Bell nipple;
(ii) Mud-return line receiver tank (possum belly);
(iii) Pipe-trip tank;
(iv) Shale shaker;
(v) Well-control fluid pit area;
(vi) Driller's station;
(vii) Living quarters; and
(viii) All other areas where H
(3) Do I need mud sensors? The District Manager may require mud sensors in the possum belly in cases where the ambient air sensors in the mud-return system do not consistently detect the presence of H
(4) How often must I observe the sensors? During drilling, well-completion and well-workover operations, you must continuously observe the H
(i) When you pull a wet string of drill pipe or workover string;
(ii) When circulating bottoms-up after a drilling break;
(iii) During cementing operations;
(iv) During logging operations; and
(v) When circulating to condition mud or other well-control fluid.
(5) Where must I have sensors for production operations? On a platform where gas containing H
(i) You must have a sensor in rooms, buildings, deck areas, or low-laying deck areas not otherwise covered by paragraph (j)(2) of this section, where atmospheric concentrations of H
(ii) You must have a sensor in buildings where personnel have their living quarters;
(iii) You must have a sensor within 10 feet of each vessel, compressor, wellhead, manifold, or pump, which could release enough H
(iv) You may use one sensor to detect H
(v) You do not need to have sensors near wells that are shut in at the master valve and sealed closed;
(vi) When you determine where to place sensors, you must consider:
(A) The location of system fittings, flanges, valves, and other devices subject to leaks to the atmosphere; and
(B) Design factors, such as the type of decking and the location of fire walls; and
(vii) The District Manager may require additional sensors or other monitoring capabilities, if warranted by site specific conditions.
(6) How must I functionally test the H
(ii) If the results of any functional test are not within 2 ppm or 10 percent, whichever is greater, of the applied concentration, recalibrate the instrument.
(7) How often must I test my detectors? (i) When conducting drilling, drill stem testing, well-completion, or well-workover operations in areas classified as H
(ii) When conducting production operations, test all detectors at least every 14 days between tests.
(iii) If equipment requires calibration as a result of two consecutive functional tests, the District Manager may require that H
(8) What documentation must I keep? (i) You must maintain records of testing and calibrations (in the drilling or production operations report, as applicable) at the facility to show the present status and history of each device, including dates and details concerning:
(A) Installation;
(B) Removal;
(C) Inspection;
(D) Repairs;
(E) Adjustments; and
(F) Reinstallation.
(ii) Records must be available for inspection by BSEE personnel.
(9) What are the requirements for nearby vessels? If vessels are stationed overnight alongside facilities in areas of H
(10) What are the requirements for nearby facilities? The District Manager may require you to equip nearby facilities with portable or fixed H
(11) What must I do to protect against SO
(i) Monitor the SO
(ii) Take readings at least hourly and at any time personnel detect SO
(iii) Implement the personnel protective measures specified in the H
(iv) Calibrate devices every 3 months if you use fixed or portable electronic sensing devices to detect SO
(12) May I use alternative measures? You may follow alternative measures instead of those in paragraph (j)(11) of this section if you propose and the Regional Supervisor approves the alternative measures.
(13) What are the requirements for protective-breathing equipment? In an area classified as H
(i) Provide all personnel, including contractors and visitors on a facility, with immediate access to self-contained pressure-demand-type respirators with hoseline capability and breathing time of at least 15 minutes.
(ii) Design, select, use, and maintain respirators in conformance with ANSI Z88.2 (as specified in § 250.198).
(iii) Make available at least two voice-transmission devices, which can be used while wearing a respirator, for use by designated personnel.
(iv) Make spectacle kits available as needed.
(v) Store protective-breathing equipment in a location that is quickly and easily accessible to all personnel.
(vi) Label all breathing-air bottles as containing breathing-quality air for human use.
(vii) Ensure that vessels attendant to facilities carry appropriate protective-breathing equipment for each crew member. The District Manager may require additional protective-breathing equipment on certain vessels attendant to the facility.
(viii) During H
(ix) As appropriate to the particular operation(s), (production, drilling, well-completion or well-workover operations, or any combination of them), provide a system of breathing-air manifolds, hoses, and masks at the facility and the briefing areas. You must provide a cascade air-bottle system for the breathing-air manifolds to refill individual protective-breathing apparatus bottles. The cascade air-bottle system may be recharged by a high-pressure compressor suitable for providing breathing-quality air, provided the compressor suction is located in an uncontaminated atmosphere.
(k) Personnel safety equipment: (1) What additional personnel-safety equipment do I need? You must ensure that your facility has:
(i) Portable H
(ii) Retrieval ropes with safety harnesses to retrieve incapacitated personnel from contaminated areas;
(iii) Chalkboards and/or note pads for communication purposes located on the rig floor, shale-shaker area, the cement-pump rooms, well-bay areas, production processing equipment area, gas compressor area, and pipeline-pump area;
(iv) Bull horns and flashing lights; and
(v) At least three resuscitators on manned facilities, and a number equal to the personnel on board, not to exceed three, on normally unmanned facilities, complete with face masks, oxygen bottles, and spare oxygen bottles.
(2) What are the requirements for ventilation equipment? You must:
(i) Use only explosion-proof ventilation devices;
(ii) Install ventilation devices in areas where H
(iii) Provide movable ventilation devices in work areas. The movable ventilation devices must be multidirectional and capable of dispersing H
(3) What other personnel safety equipment do I need? You must have the following equipment readily available on each facility:
(i) A first-aid kit of appropriate size and content for the number of personnel on the facility; and
(ii) At least one litter or an equivalent device.
(l) Do I need to notify BSEE in the event of an H
(m) Do I need to use special drilling, completion and workover fluids or procedures? When working in an area classified as H
(1) You may use either water- or oil-base muds in accordance with § 250.300(b)(1).
(2) If you use water-base well-control fluids, and if ambient air sensors detect H
(3) If the concentration detected by air sensors in over 20 ppm, personnel conducting the tests must don protective-breathing equipment conforming to paragraph (j)(13) of this section.
(4) You must maintain on the facility sufficient quantities of additives for the control of H
(i) Scavengers. You must have scavengers for control of H
(ii) Control pH. You must add additives for the control of pH to water-base well-control fluids in sufficient quantities to maintain pH of at least 10.0.
(iii) Corrosion inhibitors. You must add additives to the well-control fluid system as needed for the control of corrosion.
(5) You must degas well-control fluids containing H
(n) What must I do in the event of a kick? In the event of a kick, you must use one of the following alternatives to dispose of the well-influx fluids giving consideration to personnel safety, possible environmental damage, and possible facility well-equipment damage:
(1) Contain the well-fluid influx by shutting in the well and pumping the fluids back into the formation.
(2) Control the kick by using appropriate well-control techniques to prevent formation fracturing in an open hole within the pressure limits of the well equipment (drill pipe, work string, casing, wellhead, BOP system, and related equipment). The disposal of H
(o) Well testing in a zone known to contain H
(1) Before starting a well test, conduct safety meetings for all personnel who will be on the facility during the test. At the meetings, emphasize the use of protective-breathing equipment, first-aid procedures, and the Contingency Plan. Only competent personnel who are trained and are knowledgeable of the hazardous effects of H
(2) Perform well testing with the minimum number of personnel in the immediate vicinity of the rig floor and with the appropriate test equipment to safely and adequately perform the test. During the test, you must continuously monitor H
(3) Not burn produced gases except through a flare which meets the requirements of paragraph (q)(6) of this section. Before flaring gas containing H
(4) Use downhole test tools and wellhead equipment suitable for H
(5) Use tubulars suitable for H
(6) Use surface test units and related equipment that is designed for H
(p) Metallurgical properties of equipment. When operating in a zone with H
(1) Use tubulars and other equipment, casing, tubing, drill pipe, couplings, flanges, and related equipment that is designed for H
(2) Use BOP system components, wellhead, pressure-control equipment, and related equipment exposed to H
(3) Use temporary downhole well-security devices such as retrievable packers and bridge plugs that are designed for H
(4) When producing in zones bearing H
(5) Keep the use of welding to a minimum during the installation or modification of a production facility. Welding must be done in a manner that ensures resistance to sulfide stress cracking.
(q) General requirements when operating in an H
(2) Logging operations. You must treat and condition well-control fluid in use for logging operations to minimize the effects of H
(3) Stripping operations. Personnel must monitor displaced well-control fluid returns and wear protective-breathing equipment in the working area when the atmospheric concentration of H
(4) Gas-cut well-control fluid or well kick from H
(5) Drill- and workover-string design and precautions. Drill- and workover-strings must be designed consistent with the anticipated depth, conditions of the hole, and reservoir environment to be encountered. You must minimize exposure of the drill- or workover-string to high stresses as much as practical and consistent with well conditions. Proper handling techniques must be taken to minimize notching and stress concentrations. Precautions must be taken to minimize stresses caused by doglegs, improper stiffness ratios, improper torque, whip, abrasive wear on tool joints, and joint imbalance.
(6) Flare system. The flare outlet must be of a diameter that allows easy nonrestricted flow of gas. You must locate flare line outlets on the downside of the facility and as far from the facility as is feasible, taking into account the prevailing wind directions, the wake effects caused by the facility and adjacent structure(s), and the height of all such facilities and structures. You must equip the flare outlet with an automatic ignition system including a pilot-light gas source or an equivalent system. You must have alternate methods for igniting the flare. You must pipe to the flare system used for H
(7) Corrosion mitigation. You must use effective means of monitoring and controlling corrosion caused by acid gases (H
(8) Wireline lubricators. Lubricators which may be exposed to fluids containing H
(9) Fuel and/or instrument gas. You must not use gas containing H
(10) Sensing lines and devices. Metals used for sensing line and safety-control devices which are necessarily exposed to H
(11) Elastomer seals. You must use H
(12) Water disposal. If you dispose of produced water by means other than subsurface injection, you must submit to the District Manager an analysis of the anticipated H
(13) Deck drains. You must equip open deck drains with traps or similar devices to prevent the escape of H
(14) Sealed voids. You must take precautions to eliminate sealed spaces in piping designs (e.g., slip-on flanges, reinforcing pads) which can be invaded by atomic hydrogen when H